Processes

Gravity casting

Volani Metais is equipped to produce cast parts using the state-of-the-art Cold Box process, featuring an Induction melting furnace and two crucibles for manufacturing ductile cast iron parts. Additionally, it has a natural gas furnace with a crucible for manufacturing non-ferrous alloy components. With these facilities, the company can produce parts ranging from 0.2 to 30 kg, maintaining the quality and precision that the demanding market has come to expect. The company also offers flexibility in accommodating low-volume orders.

Forging

The hot forging process can produce parts ranging from 0.1 to 8.0 kg in various geometries, sizes, and types of steel and non-ferrous alloys. This process involves induction furnaces for partial or complete blank heating, utilizing closed and open dies, with forging capabilities in both horizontal and vertical orientations.

Hot dip galvanizing

We have hot-dip galvanizing capabilities that meet the requirements of the leading international standards. The zinc plating process is employed for various shape parts and offers layer thickness ranging from 40 to 180 µm, including adding zinc ring inserts on all suspension insulator pins when needed.

Machining

Complementing the production process, Volani Metais utilizes high-performance CNC equipment and specialized professionals, ensuring the quality and precision of its products.

Engineering

Our engineering team closely collaborates with each client, addressing their specific needs. This professional group of engineers utilizes an interconnected CAD/CAM network that enables enhancements, adjustments, and increased productivity, ensuring product quality and competitiveness.

Tooling

The company boasts a comprehensive tooling department for crafting all necessary tools and actively engaging in developing new products.

Support areas

The company has its comprehensive tooling department for developing all forging and casting tools and actively developing new products alongside the engineering team.

This professional group of engineers utilizes an interconnected CAD/CAM network that enables enhancements, adjustments, and increased productivity, ensuring product quality and competitiveness.